Engineering methods

Heat-exchanger approach temperatures and heat-pump COP

How a few kelvin at each exchanger can change compressor lift, equipment size and fouling risk.

Reviewed 21 August 2026 · Check time-sensitive information before acting
Source stream35°C5 K approach
Refrigerant lift
55 K
Process supply80°C5 K approach
Exchanger approaches widen the lift seen by the compressor.

Approach temperature has a price

A smaller approach reduces the refrigerant lift and can improve COP, but it needs more heat-transfer area and may be more sensitive to fouling. A larger approach reduces exchanger size but makes the compressor work harder.

Count both sides

If the cold-side approach increases by 3 K and the hot-side approach also increases by 3 K, the refrigerant lift rises by roughly 6 K at the same process temperatures. The actual performance effect must come from the selected machine map.

Design for real streams

Wastewater, exhaust condensate and food-process streams can foul. Specify cleaning access, filtration, pressure drop, materials and degraded-condition performance. A clean-design COP is not an annual forecast when exchanger temperatures drift.

Sources

Primary and authoritative sources used for the material claims on this page.

  1. IEA HPT Annex 58 Task 2